Volvo D12 Dokumentacja

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Volvo Trucks North America, Inc.
Greensboro, NC USA
Date Group No. Supp. Page
8.2003 215 001 1(21)
TSI
This TSI Service Bulletin replaces TSI Service Bulletin
215–001, “Camshaft, D12, D12A, D12B” (11.2001),
publication no. PV776–TSP160576.
Camshaft
D12, D12A, D12B
Camshaft
W2002653
Fig. 1: VOLVO D12B Engine
This information covers procedures for camshaft repair on VOLVO D12, D12A, and
D12B engines.
Contents
“SpecialToolspage2
“CamshaftTiming,Checkingpage12
“CamshaftTiming,CheckandAdjustpage18
“Camshaft,Replacementpage3
PV776-TSP193344 USA13899
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1 2 3 4 5 6 ... 20 21

Podsumowanie treści

Strona 1 - Camshaft

Volvo Trucks North America, Inc.Greensboro, NC USADate Group No. Supp. Page8.2003 215 001 1(21)TSIThis TSI Service Bulletin replaces TSI Service Bulle

Strona 2 - Special Tools

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 10(21)22T2006777Fig. 13: Tightening rocker arm shaft and camshafttogetherW20035

Strona 3 - Service Procedures

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 11(21)25Clean the contact surfaces for the upper timing gearcover. Install a ne

Strona 4 - 215 001 4(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 12(21)29Rotate the camshaft until the cam sensor wheel toothaligns with the cam

Strona 5 - 215 001 5(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 13(21)•Use the portion of the pointer that is fastened to thetool shaft as a re

Strona 6 - 215 001 6(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 14(21)12T2012262Fig. 16: Installing camshaft alignment toolInstall camshaft ali

Strona 7 - 215 001 7(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 15(21)18Install the front cover positioning tool, J–41272. Tightenbolts to alig

Strona 8 - 215 001 8(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 16(21)24T2007003Fig. 18: Valve cover tightening sequenceInstall the valve cover

Strona 9 - 215 001 9(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 17(21)30Run the engine until the coolant reaches operatingtemperature. Allow to

Strona 10 - 215 001 10(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 18(21)2154-06-03-02Camshaft Timing, Check and AdjustYou must read and understan

Strona 11 - 215 001 11(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 19(21)3W2003738Fig. 19: Rotating the flywheel to 0 TDCA Opposite direction of e

Strona 12 - Camshaft Timing, Checking

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 2(21)ToolsSpecial ToolsThe following special tools are used to replace or repai

Strona 13 - 215 001 13(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 20(21)6W2002245T2008255Insert two 0.10 mm (0.004 in.) feeler gauges on the load

Strona 14 - 215 001 14(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 21(21)9W2002245Tighten the bolts an additional 120 ± 5 per the torquesequence s

Strona 15 - 215 001 15(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 3(21)Service Procedures2154-03-02-01Camshaft, Replacement(With EPG or VEB)You m

Strona 16 - 215 001 16(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 4(21)3Remove the upper timing gear cover.4T2006672T2008251Remove the inspection

Strona 17 - TSI 8.2003 215 001 17(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 5(21)6T2007095Fig. 3: Bolts holding the idler gear in placeRemove the adjustabl

Strona 18 - 2154-06-03-02

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 6(21)8T2006777Fig. 4: Removing the rocker arm shaft assembly boltsW2000937Fig.

Strona 19 - 215 001 19(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 7(21)10T2007148Fig. 7: Tool 9998270 installedInstall camshaft counterhold tool

Strona 20 - 215 001 20(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 8(21)Installation15Position the camshaft bearing housings on the cylinderhead b

Strona 21 - 215 001 21(21)

Volvo Trucks North America, Inc. Date Group No. PageTSI 8.2003 215 001 9(21)18T2007148Fig. 11: Installing the camshaft drive gearInstall the camshaft

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